INDUSTRY PROJECT DETAILS RESULTS ACHIEVED
Printing Press
The Hindu 3Presses at Hyderabad, Chennai, Meramalainagar

2004 -2006, Repeat jobs.

Three printing news paper presses at Hyderabad, Chennai at Meramalainagar. To eliminate frequent tripping and electronics failures with Mitsubishi supplier fully automatic printing press systems which extensively used VFD and DC Drives, Supplied six sets Tuned Harmonic Filters for transformer capacity of between 1600 to 2500kva sizes. Limited harmonic distortions and resolved tripping and failure issues for electronics, motors, capacitors, Switchgear and cable overheating.
Harmonic Filter, Passive harmonic filter, Voltage fluctuations tripping, Electronic card failures, Motor failures, Cable lug overheating, Voltage fluctuation failure
Pharmaceutical
Sunil healthcare Ltd, Alwar Rajasthan

2010 -2012, Repeat jobs.

 

 

20MPD empty gelatin capsules plant. Major energy & Diesel fuel savings were achieved through process optimization. HVAC&R hot water boilers were switched off and instead condenser hot water with little AHU modifications were used for Humidity control. 9% Energy Savings verified at NO-COST implementation. HVAC&R optimization through process optimization implementation and energy consultancy.
Energy Audit, Energy Savings
Pharmaceutical
Lake Chemicals Ltd, Bangalore

1998

Bulk drug manufacturing facility. 5% Energy Savings verified at NO-COST implementation
Energy Audit, Energy Savings
Plastic PVC
Star PVC Pipes and Fittings, Sriperumbudur, Chennai

2015-16 Repeat jobs.

PVC Pipes, 1000TPM capacity, 15mm to 315mm sizes, manufacturing plant. Supplied three sets each 251A tuned harmonic filters to limit harmonics as per TNEB/ CEA/ IEEE 519 norms. PQ and Harmonic Analysis for Extruder and Injection Molding machine VFD and Inverter (0-600hz/ 0-1600hz) drives.
Harmonic analysis, Harmonic Filter, Passive harmonic filter
Plastic Polypropylene
Kingfa Science & Technology (India) Limited, Pondicherry

2013- 2017, Repeat jobs.

Polypropylene Compounding, 2-lines each 3.0TPH with ABB ACS 800 and Siemens Sinamics combination VFD Drives for Extruder Machine of 560kw, 400kw and 250kw capacities. (Formerly Hydro S & S Industries Ltd) Supplied Tuned Harmonic Filters for each PP Lines, for limiting harmonic distortions and eliminating VFD drive electronics card failures.
Harmonic Filter, Passive harmonic filter, Electronic card failures
Plastic Polypropylene
Kingfa Science & Technology (India) Limited, Manesar Gurgaon

2013-2017, Repeat jobs.

Polypropylene Compounding, 2-lines each 1.5TPH with ABB ACS 800 and Siemens Sinamics combination VFD Drives for Extruder Machine of 580kw, and 400kw capacities. (Formerly Hydro S & S Industries Ltd) Supplied Tuned Harmonic Filters for each PP Lines, for limiting harmonic distortions and eliminating VFD drive electronics card failures.
Harmonic Filter, Passive harmonic filter, Electronic card failures
Plastic Polypropylene
Kingfa Science & Technology (India) Limited, Pune

2012- 2016, Repeat jobs.

Polypropylene Compounding, 2-lines each 2.5TPH with ABB ACS 800 and Siemens Sinamics combination VFD Drives for Extruder Machine of 580kw, 400kw and 200kw capacities. (Formerly Hydro S & S Industries Ltd) Supplied Tuned Harmonic Filters for each PP manufacturing lines for limiting harmonic distortions and solving electrical and electronics cards failures of VFD Drives.
Harmonic Filter, Passive harmonic filter, Electronic card failures
Paints
Coromandel Paints Nuzvid, Vijayawada

2016

4,000 KL per month capacity paints manufacturing plant. An Asian Paint brand plant. 8% Energy Savings verified at NO-COST implementation.
Energy Conservation, Energy Savings
Metal Tubes
Tube Products of India Avadi, Chennai

2012 -2015, Repeat jobs.

Tube and CRCA Strips manufacturing plant. Capacity of 0.10 mta cold rolled strips of 0.3 to 6mm thick; And 0.60 mta tubes with 12mw power demand. Supplied Harmonic Filters, 830A, 480v for 4HI CRM, 300A, 415v 5th/7th tuned for Tube Mill and Draw Bench. 15% Energy Savings verified with harmonic filter installation at 4HI Mill.
Harmonic Filter, Passive harmonic filter, Power Quality analysis, Harmonic analysis
Metal Integrated Steel Plant
Tata Iron & Steel Co Ltd Jamshedpur, thro' CPRI

2001

Nissho Iwai, Nissin Electric Corp., and Hitachi Japan supplied 17mvar SVC System comprising of SVC Transformer of Z=51.3% Dd0-sec open thyristor controlled for reactance value control with 2HF-4.0mvar, 5HF-6.57mvar & 7HF-6.43mvar for Cold Roll Mill (CRM). 3rd party test, analysis & verification for PF, Flicker, Harmonic control for the SVC System with CRM load during its commissioning.
Harmonic Filter, Power Quality analysis, Harmonic analysis, Third party testing, Harmonic problem