INDUSTRY PROJECT DETAILS RESULTS ACHIEVED
Metal IF/RM
Pulkitt Steel Rolling Mills, Pondicherry

2010 -12, Repeat jobs.

300TPD TMT 8-36mm bar Rolling Mills. Maximum demand 3000KVA. Energy Efficiency SEC 116kWh/Ton for TMT bar rolling mill. Harmonic and troubleshooting study for root cause analysis
Harmonic analysis, Power Quality analysis, Power Quality problems
Metal IF/RM
OPG Metals, Mailaduthurai

2012, TN

3x 15Ton Induction Furnace and Billet Mill. 15mw Power plant. Energy efficiency SEC =730kwh/Ton steel melting shop. Harmonic study carried out and report submitted.
Harmonic audit
Metal IF/RM
MS Agarwal Foundries Pvt. Ltd., Medak

2015, Telangana

Induction furnace 25 and 15Ton 300TPD TMT 8-32mm bar rolling mill. Root cause analysis of frequent failures of 24pulse, 2x 6000kva, Dy11d0, Dd+15d-15 11kv/0.575kv. 25Ton Induction Furnace Transformer
Power Quality analysis, Harmonic analysis, Power Quality failures
Metal IF/RM
Mohan Steels, Kanpur

1997, UP

Induction furnace and TMT bar rolling mill Harmonic study carried out and report submitted.
Harmonic audit, Harmonic failure
Metal IF/RM
Hans Metals Ltd. Hamirpur

1997, UP

Induction Furnace and TMT bar Rolling Mill plant. Root cause analysis for electrical and motor failures
Harmonic analysis, Power Quality analysis, Power Quality problem
Metal IF/RM
Devashree Ispat, Shadnagar

2015-16, Repeat jobs.

Induction furnace 25 and 12ton. 22TPH rolling mill 8-32mm TMT bars. Root cause analysis study for 18mva, 33kv/1050- 1050v Star-Delta induction furnace (25ton) Thyristor and Fuse blasting problem at over 2mva loading in the furnace.
Power Quality analysis, Harmonic analysis
Metal IF/RM
Chamundi Steel, Hosur

2012 Tamil Nadu

8ton Induction Furnace and TMT bar Rolling Mill plant. Harmonic study carried out and report submitted.
Harmonic audit, Harmonic resonance, Harmonic failure
Metal EAF
Puja Ferro Alloys Ltd. Goa

2004 -2009 Repeat job.

5.5MVA, 33/0.150kv transformer for submerged electrical arc furnace for manufacturing Ferro Alloy. Installed 1.8mvar, 33kv harmonic filter for troubleshooting transformer HV winding insulation failures due to power system harmonic resonance.
Harmonic analysis, 33kv HV Harmonic Filter, Passive harmonic filter, Transformer failures, Power Quality problem
Metal EAF
Gajanan Ferro, Jamshedpur, Jharkhand

2012, Repeat jobs. 

 

Submerged electric arc furnace 6mva, 33/0.150kv for Pig Iron manufacturing. Installed 33kv, 3.8mvar tuned harmonic filter and solved 24kA bus bar failures- heating/noise/vibrations/ worn-out due to power system harmonic resonance. Troubleshooting electrical harmonics and resonance failures by installing 33kv passive harmonic filter
33kv HV Harmonic Filter, Passive harmonic filter, Electrical Bus Bar overheating, Bus Bar Noise, Bus Bar Vibrations, Troubleshooting electrical fault
Metal Integrated Steel Plant
Vandana Global Ltd, Raipur

2015

41mw (33 and 8mw) co-generation power plant, 4nos 12ton Induction Furnaces and SMS, 160ton submerged electric arc furnace for ferro alloys. 700tpd SIP sponge iron and Pellet plant. 35tph TMT-8-32mm/WRM-5.5mm plant. Troubleshooting analysis carried out for 41mw power plant tripping and blackout issues and frequent electrical and electronic failures with IF, Ferro Alloy, SIP and Pellet and wire rod mill sections.
Power Quality analysis, Harmonic analysis, Power Quality problems