Electrical Bus Bar overheating

Gajanan Ferro, Jamshedpur, Jharkhand

2012, Repeat jobs. 


Submerged electric arc furnace 6mva, 33/0.150kv for Pig Iron manufacturing. Installed 33kv, 3.8mvar tuned harmonic filter and solved 24kA bus bar failures- heating/noise/vibrations/ worn-out due to power system harmonic resonance.
Troubleshooting electrical harmonics and resonance failures by installing 33kv passive harmonic filter

Vivek Agro Foods

2015, Bangalore

300TPD roller flour mill with 750kVA and 2000kVA Transformers.
Power quality and harmonic analysis carried out and report with recommendations submitted.

Eliminate Electrical Failure

Electrical Failure

Abstract: An Electrical Arc Furnace near a hyperactive railway traction line was facing electrical failure from an unusual power quality harmonic distortion problem. The Gigantic 22kA copper bus bar used to overheat visibly red-hot, vibrate audibly loud loosening nuts and bolts and wear out affected plates.

Increase Productivity through Harmonic Solution

Increase Productivity

Abstract- Harmonic solution is an engineer's approach to total productive maintenance (TPM) to Increase Productivity. No stoppage. No breakdown. No quality rejection. A 3500 TCD sugar milling unit was operating at 3000 TCD due to frequent drive stalling problem with dc mill motor. To increase productivity and sugar recovery, it installed a 2000A passive tuned harmonic filter in 2010, at a 3MW 415V Turbine Generator (TG).